Engineering, Project Management and Project Controlling

• Strategic planning of factories and new production facilities (pharmaceutical and food industries).

• Site master plans (pharmaceutical and food industries).

• Expansions of existing factories (extensions and new buildings) (pharmaceutical and food industries).

• Thermodynamic design of a tank farm for heating and cooling edible oils (food industry).

• Design, calculation, and simulation of fluid flow in pipelines (pharmaceutical and food industries).

• R&D project InTraProd – innovative transport system for interconnected production processes (LOEWE program of the State of Hesse).

• R&D project TecCond – development of a configurable hardware & software solution for analysis, condition monitoring, and predictive condition forecasting of technical systems (Distr@l Hesse).

• Project management and scheduling for an international project to build a vaccine production facility (pharmaceutical industry).

• Cell & gene production expansion: laboratory construction for upstream and downstream areas (pharmaceutical industry).

• Serialization projects for various countries (pharmaceutical industry).

• New chemical weighing station/area (pharmaceutical industry).

• Excipient buffer production (pharmaceutical industry).

• Conversion of existing production to a new product, including modifications to existing equipment (pharmaceutical industry).

• Optimization of formats / format parts for existing packaging lines (pharmaceutical and food industries).

• Capacity increase and expansion of process and packaging lines for production (pharmaceutical and food industries).

• Relocation of equipment to new production areas (pharmaceutical and food industries).

• Design and development of a robotic system for grinding welding electrodes (industrial manufacturing).

• Design and numerical calculation (FEA) of a lightweight carport under snow and wind loads (industrial manufacturing).

Production, Project Management and Project Controlling

• More than 20 projects, analyses, and optimizations of process and packaging lines (pharmaceutical industry, food industry incl. chocolate, baked goods, frozen products, etc.).

• Layout design for process optimization by prioritizing individual process steps (pharmaceutical industry).

• Planning, calculation, and dynamic simulations of AGV systems (pharmaceutical and food industries).

• Identification of potential and implementation of production systems (pharmaceutical and food industries).

• Layout optimization of existing vaccine production facilities (pharmaceutical industry).

• Multiple projects on material and personnel flows: analysis and optimization (pharmaceutical and food industries).

• Logistics and warehouses (manufacturing companies, food industry, and pharmaceutical industry).

Quality, Project Management and Project Controlling

• Implementation of ISO 9001 in manufacturing companies.

• Support for ISO 9001 audits.

• Lead of commissioning and qualification for a new-build project (>€150M) for bulk production of recombinant proteins.

• Execution of a mock PAI inspection as part of the approval of an innovative biosimilar cytostatic drug.

• Delivery of GMP trainings on deviation excellence, root cause analysis, and out-of-specification (OOS).

• Risk management (FMEA analyses) for aseptic vaccine filling processes.